(Reprinted from www.hometips.com)
With a factory-manufactured pre-hung door, hinges attach the door
to the preassembled jambs, and the sill and jambs are braced to keep
the whole assembly square until you install it. Pre-hung interior
doors normally have a piece of scrap trim stapled to the bottom of
the door and jambs. After carrying the door to where you intend to
install it, remove this temporary brace. (You must be able to open
and close the door as you place shims between the studs and jambs,
drive in nails to hold the jambs, and check the alignment of jambs.)
When you are ordering a pre-hung door, make sure you specify the
wall's overall thickness. The jambs ordered for plaster-covered walls
are different than those for walls finished with drywall. When you
fit the jamb into the rough opening, you will see that the jamb is
wider than the rough framing and that it sticks out on either side.
Be sure the distances are proper to allow for drywall, plaster, or--in
the case of an exterior door--sheathing and siding.
Position the Door Properly
Place the door in the rough opening, centering it in the frame and
fastening it as discussed in the steps shown here. Using a piece
of drywall (or other finish material) as a spacer against the trimmer
studs, slightly adjust the unit until it is flush with the spacer.
(If the finish floor has not yet been installed, raise the side jambs
to the correct level with blocks; you want to avoid cutting off the
bottom of a new door if possible.)
Before nailing the jambs, it's very important to make sure the door
fits squarely in the opening and that the jambs are plumb, both from
side to side and from front to back. Drive pairs of tapered wooden
shims between the jambs and the trimmer studs (if the casing is attached
to the jambs, insert shims from the open side) to adjust the unit
and hold it in place until you nail it.
Secure the Door Hinge-Side First
Start by shimming the lower hinge side of the door. Nail through
the jamb and shims partway (1 inch) into the stud with a 10d finishing
nail; position the nail where the stop moulding will cover it. Insert
shims next to the upper hinge location, check the jamb for plumb,
and nail partway. Again, shim, plumb, and nail halfway between the
top and middle hinge positions. Repeat this process between the middle
and bottom hinges. Check to make sure the jamb above the doorway
is level. Now shim the opposite jamb at similar locations, but do
not nail where you will need to cut for the latch.
Complete the Installation
Remove any bracing or blocking tacked to the unit. Close the door,
and check that there is the same amount of space (1/16 to 1/8 inch)
between the edges of the door and the jambs. If the door sticks or
is out of alignment, pull out nails in the area that seems to be
the problem, using a block to protect the jambs from your hammer.
Adjust the shims and re-nail. Install the lock set. Drive the nails
almost flush, and then set the heads with a nailset. Using a handsaw,
cut off the shims flush with the jambs (you can just break off short,
thin pieces). Finish with door casing or other trim.
For exterior doors, nail the threshold between the jambs, shimming
below if the threshold does not rest securely on the subfloor. Finally,
install the stop moulding with 4d finishing nails.
1. If you're replacing an existing door, pry off the old trim, and
pry out the side and head jambs. If you're installing a door in a
newly framed opening (click here to learn about cutting in a doorway),
be sure the framing is sized properly.
2. Set the pre-hung door into place with the hinges positioned on
the proper side, and tilt it up into the opening. It's a good idea
to have a helper on the other side of the door to receive it and
help shift it so that the jambs are flush with the walls.
3. Push wooden shims between the jambs and trimmer studs on both
sides while checking the jambs for plumb with a level. Tap the shims
with a hammer until they're snug.
4. Nail through the jambs and sets of shims with 10d finishing nails.
To avoid denting the jambs with the hammer head, stop nailing before
the heads reach the surface and finish with a nailset.
5. Install new trim around the door, using 6d (2-inch) finishing
nails.
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